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Showcase of 3D Systems 2004 Stereolithography Excellence Award Winners
Grand Prize: Medical Modeling LLC
Title:
“Stereolithography Benefits Successful Conjoined Twins Separation”

A single stereolithography model was produced of the skulls of two-year-old conjoined twins from Egypt. Using CT and MRI scan data, the model was constructed in stereolithography showing the twins’ bone structure and colored vascular structures using a selectively colorable material (YC-9300R). A “trap door” was designed into the skull allowing for removal of a section of bone and visualization of the brain vessels inside of the model.

The model was used for pre-operative planning by a team of ten surgeons who successfully separated the twin boys in October 2003.


First Runner Up: University of Texas at El Paso (UTEP)
Title: “Implantable Stereolithography: Tissue Engineering Constructs Aimed at Understanding Guided Angiogenesis and Anti-Angiogenesis”

Expanding the use of stereolithography (SL) to a medical application, whereby implantable complex-shaped, multi-material hydrogel constructs are directly manufactured for implantation and tissue engineering of greatly needed organs and tissues. The specific focus of this research is on manufacturing complex hydrogel constructs at UTEP for implantation in a pilot rat study at Stanford University, aimed at understanding the physical and biological mechanisms associated with guided angiogenesis.

New applications for stereolithography in tissue engineering are enormous, referred to as “implantable stereolithography.” This tissue engineering research offers not only new applications for SL, but also presents new opportunities for SL and UTEP’s research to have an enormous impact on human health.


Second Runner Up: Georgia Institute of Technology/RPMI
Title:
“A Stereolithography Fabricated Microwave Dielectric Lens for Land Mine Detection”

The RPMI at Georgia Tech used stereolithography to fabricate two microwave dielectric focusing lens for use in a prototype land mine detection system.

The benefits of stereolithography to the project were several, with the primary benefit being the ability of the SLA® system to fabricate complex geometries with ease. Also, to produce these parts using traditional methods would have required a six-axis machining center to produce the matched surface lens. Since six-axis machining centers are not common, parts made on those systems are very costly. The SLA system turnaround time was quick enough and the cost low enough that the attempt could be made without impacting the project schedule.

The first steps toward commercializing this technology and placing it in active military service are well underway.

 

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