Industry First: Proven Correlation with CT Scan Results

Our team of material and process scientists and engineers developed algorithms that show a high level of correlation with the results from CT Scans, allowing an automated, post-build detection of incidents. In a study a 100% correlation of DMP Inspection analysis results with lack of fusion (LoF) found in CT scan data for defects > 200 μm was verified for a representative test variety of parts in LaserForm Ti Gr23 (A) and Maraging Steel (A) printed on DMP 320 metal 3D printer.

Download Study
DMP Inspection correlation lack of fusion incidents with CT results

100% correlation with lack of fusion (LoF) found in CT scan data for defect > 200 μm

Automated Algorithms Detect Defects and Areas of Interest

Benefit from the AM manufacturing expertise of our engineers with automated algorithms that detect:

  • Lack of fusion (available in beta release)
  • Warpage (available in beta release)
  • Down-facing surface roughness
  • Recoating quality
Lack of fusion detection in DMP Inspection, overlayed with CT scan results

Lack of fusion detection in DMP Inspection, overlay with CT scan results

Shorten Validation Time

IDENTIFY

  • Incidents of lack of fusion and warpage

ANALYZE

  • Complete root cause analysis with 3D visualization of areas of interest over the digital model and printing parameters

RESOLVE

  • Easily take corrective action

Visualize areas of interest on your digital model in real time.

Reduce Costly Secondary Inspection

DMP Inspection right after your print process lets you benefit from:

  • Cost optimization
  • Reduction in design iterations
  • 100% inspection of printed parts
  • No secondary post-processing for defective parts
  • Waste reduction
  • Maximization of equipment usage
DMP Inspection early in Metal AM workflow speeds up part validation and saves secondary inspection costs

DMP Inspection early in Metal AM workflow speeds up part validation and saves secondary inspection costs

Faster Validation

Speed up the validation process with 3D visualization, root-cause-analysis and correction in one single software solution.

Reduce Cost

With DMP Inspection you can ensure consistent part quality and reduce costly secondary inspection in your production process.
DMP Inspection QA tool for Metal AM

About

Applications
  • Elaborate algorithms, proprietary and exclusive for DMP technology
  • Fast analysis for 100% inspection
  • Analysis is scalable to any size
  • Advanced 3D visualization of defects
  • Detailed root cause analysis in 3DXpert
  • All features for entire metal AM workflow in one single 3DXpert software
Benefits
  • Shorten validation time
  • Identify incidents of lack of fusion and warpage
  • Analyze complete root cause analysis with 3D visualization of areas of interest over the digital model and printing parameters
  • Resolve by easily taking corrective action
  • Minimize secondary inspection in series production

  • Broad Choice in Metal Alloys

    Rely on an extensive portfolio of ready-to-run LaserForm metal alloys for Direct Metal Printing (DMP) with thoroughly tested build parameters or process any metal alloy that can be processed on Powder Bed Fusion (PBF) based metal printers.
    Materials Finder

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Compatible Printers

DMP Factory 350 Duel 3D Printer

DMP Factory 350 and DMP Factory 350 Dual

Scalable, high quality metal AM with integrated powder management

DMP Flex 350 Duel 3D printer

DMP Flex 350, DMP Flex 350 Dual and DMP Flex 350 Triple

Robust, flexible metal 3D printer for rapid part production

  • Which 3D Systems QA Tool for Metal AM Is Right for Me?

    DMP Inspection and Monitoring Decision Matrix

  • Application Innovation Group

    Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.