The design optimization capability of our 3D printing solutions and expert consultancy advance carbon capture technology performance to accelerate decarbonization.
Improve the Efficiency and Economic Viability of Carbon Capture Technology to Scale Up and Accelerate Decarbonization
Recognized as one of the measures needed to mitigate climate change, carbon capture, utilization and storage (CCUS) is seeing increasing investments from large energy companies, tech start-ups and research centers. Developing next generation techniques requires integration of new technologies and key solutions to support:
- Carbon capture efficiency
- Cost-effectiveness improvements
- Quick transition to full-scale production
Capable of producing designs that couldn’t be done using traditional fabrication methods, 3D Systems’ consultative approach and 3D printing solutions (also called additive manufacturing) can cost-effectively deliver more efficient components, enabling:
- Increased performance
- More energy-efficient carbon capture technology
- Lower carbon footprint with simplified supply chain through distributed manufacturing
The Role of 3D Printing in Carbon Capture Technology
Removing carbon from the atmosphere requires a system of filters, heat exchangers, condensers, gas separators, and compressors. To increase direct air capture (DAC) performance and economic benefits, many of these complex components involve geometries that are well-suited to 3D printing.
Our 3D printing solutions address prototyping and production needs for a vast array of these carbon capture technology key components. Examples include:
Gas contactors
Create filter structures maximizing contact between incoming air and the filter surface for more efficient carbon “capture”. Optimally design for high levels of turbulence and mixing, as well as high surface area for maximum air contact.
Heat exchangers
The chemical reactions involved in the carbon capture process either require heat or generate heat as a byproduct of the reaction. To control the temperature for ideal reactions, heat exchangers are strategically positioned. Our 3D printing solutions allow to produce more efficient, higher-performance thermal management components.
Gas condensers
Refinement columns are complex to assemble traditionally while being expensive and requiring very long lead time. Process chambers can include many functional components such as condensors, filters, distillers, chillers, boilers, and heat exchangers, all combined into a stack with thousands of components to be assembled. Components consolidation enabled by 3D printing significantly reduces production lead times, streamlines supply chain and addresses energy-efficiency requirement.
Turbine components
Turbomachinery improves efficiency in flue gas diversion and distributed carbon capture applications, increasing the amount of gas driven into the system. Our 3D printing solutions minimize turbomachinery downtime, improve supply chain efficiency, and lower costs with optimally designed components.