ArrayCast™

Remove expensive and time-consuming casting steps with ArrayCast software

ArrayCast™ extends 3D Sprint with intelligent tools for designing complete casting tree structures, including runners, sprues, and 3D-printed features compatible with end effectors—fully configurable to match specific production workflows.

ArrayCast is built around two core value propositions: dramatic labor reduction and improved consistency and repeatability. By automating casting tree design and eliminating manual assembly steps, foundries can reduce hands-on labor by up to 20x. At the same time, digitally driven workflows ensure every tree is built to the same standard—delivering consistent, repeatable results across batches, operators, and production runs.

3D Sprint Software

Achieve faster throughput with the PSLA 270

The PSLA 270 3D printer uses projector-based technology to build small to medium-size patterns. The PSLA 270 and ArrayCast technologies integrate to help achieve scalable, highly repeatable, and labor-saving workflow optimized for modern foundries.

Empowering product teams to innovate at scale
Producing parts with improved efficiency and reduced lead times
Experience precise parts and enhanced application performance

Less Manual Assembly
The ArrayCast add-on enables up to a 20x reduction in manual labor hours through the use of fully assembled, 3D-printed casting trees—no hand gluing or wax welding required.
Enables more complex assemblies
Faster Turnaround Times

The ArrayCast workflow helps users achieve up to 10x faster production cycles by digitally assembling casting trees before printing begins, eliminating bottlenecks caused by manual processes.

Improved Repeatability and Consistency of Yield
Achieve unmatched consistency and repeatability with ArrayCast by utilizing a digital workflow that minimizes human error and ensures every tree meets exact specifications.
Eliminating need for human assembly
Removing variability from human effort
Streamlined Process
3D Sprint and the ArrayCast add-on create a highly efficient semi-automatic digital workflow with a streamlined process that eliminates the need for tooling.
Integrates seamlessly
Create a digital library of standard parts to use in the future

ArrayCast is an advanced tool that integrates with other 3D Systems technology to create a seamless workflow for casting patterns. As an add-on for 3D Sprint software, ArrayCast creates high-precision, fully assembled pattern arrays from a CAD design to create customized casting trees. The part below 3D-printed via the PSLA 270 in Figure 4 EGGSHELL-AMB 10.