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Pellet extrusion 3D printing, also referred to as fused granulate fabrication (FGF), is rapidly gaining momentum among innovative manufacturing companies seeking to reduce costs and speed up production.


With a tenfold increase in printing speed and a tenfold decrease in material costs compared to filament-based printing (FFF, FDM), as well as a material catalog of high-performance materials, this technology is revolutionizing production practices and supplanting conventional processes.


Industries taking advantage of pellet extrusion additive manufacturing (AM) are diverse with applications including:

  • Tooling
    • Sand casting patterns and core equipment
    • Thermoforming molds
    • Metal forming tools
    • Composite layup tools
  • End-use parts
    • Commercial HVAC 
    • Aerospace
    • Durable goods
    • Furniture and lighting
  • Jigs and fixtures
  • Full-scale prototypes

3D Systems’ pioneering EXT Titan Pellet series were among the first large-format 3D printers to offer pellet extrusion and have proven their value with a large global install base that relies on them for lights-out industrial production.

These high-speed printers boast expansive build volumes of up to 1270mm x 1270mm x 1829mm and support a wide range of pellet materials, ranging from common plastics like PLA, ABS, and PETG to advanced engineering composites such as CF-PC, CF-PEI, and GF-PEKK.

In this webinar, 3D Systems applications engineer André Metzger will delve deeper into the benefits of pellet extrusion AM, cover the rich feature-set offered by EXT Titan Pellet systems, and explore applications and real customer use cases.

If you are curious how a large-format pellet extrusion 3D printer could benefit your business, you won’t want to miss this live webinar. 

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