Modular CNC fixture that adjusts to 3D scan data of the final part.

Modular CNC fixture that adjusts to 3D scan data of the final part.

Improve Manufacturing and Service Operations While Reducing Tooling and Inventory Costs

Fabrication, assembly and service processes can be complex, prone to quality issues
and unpredictable in terms of efficiency and time. Manufacturing aids are often used to reduce applied labor time and improve ergonomics and quality. To better achieve these targets they have become more and more complex and subject to frequent modifications.

Use our 3D printing solutions to flexibly print jigs, aids and tools on-site. Optimize fabrication, assembly, quality and service operations while improving ergonomics and controlling inventory costs — even in the most challenging environments. Tailor your devices to your specific processes and components and quickly iterate for continuous improvement without the expense of  traditional tooling and inventory.
 

Solve Your Manufacturing Aid and Production Tooling Challenges

  • Close-up of flexible plastic gauge to inspect production inserts printed using Figure 4 technology.

    A flexible plastic gauge used to inspect production inserts printed using Figure 4 technology.

  • Accurate and Durable Fixtures, Jigs and Gauges

    Efficiency in quality assurance relies on accurate and reliable inspection fixtures, jigs and gauges. Normal use and handling can distort these controls over time. Our advanced materials, 3D printing technologies and design practices help you adopt optimized solutions to implement more  effective quality control and repeatable inspection processes to maximize productivity in your manufacturing operations.

  • A technician installing a service part under the operator cab of commercial truck.

  • Keep Assets Properly Serviced

    New products frequently require new maintenance tool kits to ensure proper service and handling for maximum performance during the expected life of the vehicle and its equipment.

    With 3D Systems’ additive manufacturing solutions you can design, validate and produce service kits faster and on demand to provide customer support teams with the right tools to meet their mission.

  • An interior train part produced using a 3D printed mold and conventional vacuum process.

    An interior train part produced using a 3D printed mold and conventional vacuum process.

  • Accelerate Short-Run Production Tools with 3D Printed Patterns and Molds

    Conventional tools and dies for thermoforming and hydroforming are expensive and can take a long time to manufacture. 3D Systems’ additive manufacturing solutions can meet your short-run production tooling needs faster and more cost-effectively with a broad variety of large printer sizes and tough FDM, SLA and SLS materials.

  • main sls jig holding part

    Application brief - 3D Printing Jigs and Fixtures

    Get an insight into design for 3D printing jigs and fixtures, common geometries 3D printers can produce as well as technology and material considerations for your application requirements.

    Get the Brief
  • welding fixture rapid application group

    Case study - Production Time and Cost for TIG Welding Fixtures Reduced with SLS 3D Printing

    By using an additive manufacturing workflow, final welding fixture production time was reduced by 84% and fixture cost was reduced by 56%.

Similar Truck, Bus & Rail Applications

Brake Systems & Pneumatic Controls thumbnail

Brake Systems & Pneumatic Controls
Molds & Patterns for Sand Casting thumbnail

Molds & Patterns for Sand Casting
Interior & Passenger Comfort thumbnail

Interior & Passenger Comfort
Truck Bus and Rail Body Rail Exterior thumbnail

Body Exterior and Panels
Truck Bus and Rail Electrical Harnesses and Conduits

Electrical Harnesses and Conduits
All Truck, Bus and Rail Applications

Material, Printer and Software Solutions for Manufacturing Aids and Production Tooling

3D Systems Accura Xtreme

Accura Xtreme SLA 3D Print Material

Ultra-tough grey 3D print plastic, replaces CNC-machined polypropelene and ABS

plastic black pellets

EXT Titan Pellet Materials

Broad selection of commercial, flexible, engineering grade and high-performance polymers for 3D printing

Figure 4 HI TEMP 300-AMB

Figure 4 HI TEMP 300-AMB

High temperature resistant translucent 3D print plastic with HDT over 300°C

SLS 380 3D printer

SLS 380 3D Printer

Industrial-scale, process controlled additive manufacturing solution for selective laser sintering

3D Systems Figure 4 Standalone 3D Printer

Figure 4 Standalone

Ultra-fast and affordable for same day prototyping and low-volume production

Talk to an Expert

  • Application Innovation Group

    Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.
    Find out more