• NuVasive Taps AM Ecosystem to Optimize Spine Implant Technology

    NuVasive Taps AM Ecosystem to Optimize Spine Implant Technology

  • Empowering the Medical Device Industry

    Medical device manufacturers need innovative ways to bring high-quality, reliable products to market faster. Our customers trust our unparalleled capabilities and experience in additive manufacturing (AM) to help them develop innovative medical devices and surgical instruments. We also collaborate with them to determine the best approach to commercialization, either through contract manufacturing support from our two device manufacturing facilities or via technology transfer to our customer.

    Nuvasive Customer Story

Go from Concept through FDA Clearance in as Little as 9 Months

Our experienced team can help speed time to market and remove risk from the device development process by combining our validation strategy for Direct Metal Printing (DMP) and leveraging process capability with titanium alloy Ti6Al4V. Discover how.

Hip cups made from DMP Metal LaserForm Ti Gr 23
  • 3D Systems Healthcare person holding hip cup and knee

  • Customer-driven Solutions for Implants and Instrumentation

    Whether you are representing an industry leader or an innovative startup, 3D Systems can help you develop groundbreaking precision healthcare applications and medical technologies. Our experience with regulatory and compliance processes enables us to help our customers bring revolutionary 3D printed medical devices to market faster than ever before. 

  • 2 men working on software and collaborating

  • Device manufacturers choose 3D Systems to help design and develop implants and instruments such as:

    • Interbody fusion cages
    • Hip cups
    • Osteotomy guides

    In fact, our development team is continuously innovating our printers, software, and processes to make the manufacture and commercialization of surgical implants and instruments, quicker and more cost effective. The ProX® DMP 350 and 500 platforms are setting the benchmark in material properties and surface resolution for metal parts. Our 3DXpert™ software helps you design devices specifically for AM. It even provides the ability to create complex porous structures, which typically could not be created through traditional subtractive manufacturing. 

  • AIG Video v2

  • Application Innovation Group

    Our Application Innovation Group (AIG) is a team of engineers, designers, and technicians who live and breathe AM. We work closely with medical device manufacturers, collaborating with them from concept to commercialization of 3D printed implants and instruments within a variety of surgical specialties. 

    Together we’ll identify your needs, work with you to optimize your designs, and define manufacturing flow to achieve your application's requirements. Then, we’ll move you toward certification and validation while assisting with obtaining regulatory clearances, completing technology transfer, and implementing AM production on-site or within one of our facilities. 
     

    Learn More
  • 3D Systems healthcare dmp titanium hip cup build plate

  • Contract Manufacturing for Implants and Instrumentation

    With experience manufacturing over two million medical devices, beginning with the very first FDA-cleared 3D printed titanium implant, 3D Systems has world-class, FDA-registered, ISO 13485-certified facilities. These advanced, highly-productive facilities—located in both North America and Europe—have become a preferred choice among medical device manufacturers.

    Additive manufactured implants and surgical instruments exhibit excellent mechanical properties enabling accelerated product development and lower inventory costs compared to traditional subtractive manufacturing and its long lead times. Moreover, validated parameter sets enable printing of metallic parts that meet ASTM standards for mechanical properties and chemical composition. The 3D printing process also yields many cost-effective implant types and is fully compatible with traditional (CNC) manufacturing.

    3D Systems is the trusted partner of top medical device OEM’s to manufacture their implants and instruments for spine, orthopaedic, extremity, craniomaxiofacial applications and more. Contact us to start your next project.

  • Interbody fusion device printed on the DMP Flex 350 in LaserForm Ti Gr23
  • 3D Systems healthcare dmp titanium artificial disk end plate
    Artificial disk end plate printed on the DMP Flex 350 in LaserForm Ti Gr23
  • Lateral spinal cage printed on the DMP Flex 350 in LaserForm Ti Gr23
  • 3D Systems healthcare direct metal printed stainless femoral broach
    Re-usable surgical instrument printed on the DMP Flex 350 in LaserForm 17-4 PH
  • 3D Systems Healthcare SLS single-use disposable surgical instruments
    Single-use disposable surgical instruments printed on the ProX SLS 6100 in DuraForm PA
  • 3D Systems Healthcare DMP hip cups
    Acetabular cup printed on the DMP Flex 350 in LaserForm Ti Gr23

Sterilizing 3D-printed Materials in Healthcare

Discover how our healthcare materials respond to autoclave, EtO, novel gas, gamma, and e-beam methods of sterilization, enabling you to classify materials as production-capable, clinical trial-capable, or appropriate for functional prototyping. Find out more.

Medical Models on a blue gradient background

Proven Materials for Healthcare Applications

The materials used for personalized healthcare solutions have gone through extensive quality and regulatory testing in order to ensure they meet the needs of 3D Systems healthcare solutions team and our customers. Learn more about biocompatible materials that can be sterilized and used to guide osteotomies as well as non-sterilizable materials for pre-surgical planning and education.

Learn More
3d-systems-healthcare-phs-material
Products for Development for Additive Manufacturing
3D Systems ProJet 7000 HD 3D Printer (SLA) 3D prototyping printer

ProJet 7000 HD

Mid-range integrated solution for SLA quality and accuracy

3D Systems Figure 4 Standalone 3D Printer

Figure 4 Standalone

Ultra-fast and affordable for same day prototyping and low-volume production

3D Systems ProJet 2500 3D Printer hero

ProJet MJP 2500/2500 Plus

MultiJet printing quality, speed and ease of use made accessible

3D Systems ProJet CJP 660Pro 3D Printer

ProJet CJP 660Pro

Full CMYK, photo-realistic, integrated 3D printing solution

DMP Flex 350 Duel 3D printer

DMP Flex 350 and DMP Flex 350 Dual

Robust, flexible metal 3D printer for rapid part production

DMP Factory 350 Duel 3D Printer

DMP Factory 350 and DMP Factory 350 Dual

Scalable, high quality metal AM with integrated powder management

Talk to an Expert about Design & Development for Additive Manufacturing

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